Tube filling machine also called tube packaging machine ,tube filling machine，liquid filling and sealing machine，bottle filling and sealing machineThe tube filling, sealing and coding machine is sturdy compact in design and simple in operation. It consists of an aluminium-rotating disc with interchangeable tube holding sockets for different tube sizes.
The feature of the tube filling machine:
1.PLC and button operation screen with LCD display screen, easy to operate, more user-friendly through stepless speed regulation, parameter setting, output count, pressure index and fault display.
2.Automatically perform tube supply, optoelectronic registration, inert gas filling (optional), material filling and sealing, batch number printing, and final product output.
3.High-precision optoelectronic registration reduces the color difference range.
4.The position of external adjustment parts, position digital display, adjustment is convenient and accurate (applicable to the production of various products).
5.Mechanical, optoelectronic, electrical and pneumatic integrated control to achieve the function of no pipe and no irrigation; if the pipe position is wrong and the pressure is too low, it will warn, if the protective door is opened, it will automatically stop.
6. After filling, the air blowing device will blow off the residual paste at the end of the tube;
7. No tube, no filling;
8. The internal part of tube tail adopts Leister hot air generator to heat for sealing while the external part is equipped with cooling device to reduce temperature;
9. Print the character code in right position as the process required at coding station;
10. The shaping manipulator cuts the tube tail into right angle or rounded angle for choice;
11. Alarm for any fault and stop for overload;
12.It can count and stop for certain quantity.
Tube filling machine parameters:
|
Prodct name |
Tube filling and sealing machine |
|
Product capacity |
30-50pcs/min |
|
Filling volume |
5-250ml |
|
Filling accuracy |
≤±1% |
|
Tube length |
50-240mm |
|
Tube diameter |
10- 50mm |
|
Tube material |
Plastic compound tube |
|
Working pressure |
0.5-0.6MPa |
|
Compressed Air Consumption |
1.1m³/min |
|
Motor Power |
1.1KW |
|
Overall dimension |
1950*1000*1800mm |
|
Machine weight |
850Kg |
|
Product name |
Tube filling machine |
Automatic tube filling machine |
|
Product capacity |
50-75pcs/min |
40-50pcs/min |
|
Filling volume |
5-350ml |
5-250ml |
|
Filling accuracy |
≤±0.5% |
≤±0.5% |
|
Tube length |
50-240 |
50-240 |
|
Tube diameter |
Φ10- Φ50 |
Φ12- Φ50 |
|
Tube material |
Metal tube, ALU tube, Plastic tube, Compound tube |
Plastic compound tube |
|
Working pressure |
0.5-0.6MPa |
0.6 MPa |
|
Compressed Air Consumption |
1.1m³/min |
Over 600L/min |
|
Motor Power |
2.2KW |
3KW |
|
Overall dimension |
2500*1200*2400mm |
1950*750*1850mm |
|
Machine weight |
1200Kg |
750Kg |
FAQ：
1. Why choose us？
2. What is a filling machine?
3. What is the classification of filling machine？
1.Why choose us?
Problems you may encounter or have encountered:
European equipment exceeds budget; Asian equipment has no quality.
Various machines from many suppliers, loss of time and money, machines of different standards and capacities do not match each other. No technical communication, no understanding or tracking of URS, no quality control.
Slow response, delayed delivery, no one is responsible for your interests.
Improper production process, low productivity, large loss, and low quality of medicine.
No troubleshooting and maintenance, slow or wrong response, no service.
2. What is a filling machine?
What is a filling machine? Filling machine is one of many packaging machine equipment, and it is also the most commonly used and most popular packaging equipment in packaging machine equipment made by tube filling machine manufacturers. According to the process of the operation source, it can be divided into automatic filling machine and semi-automatic filling machine; according to the nature of the filling product, it can be divided into sauce filling machine, granule filling machine, powder filling machine, liquid filling machine. The filling machine has always been a strong backing for the packaging industry. In recent years, with the advancement of science and technology, the development speed of filling machines has become faster. Compared with the filling machine, the filling line currently used. Compared with the filling machine, the efficiency is higher.
3. What is the Classification of filling machine？
Filling machine can be divided into normal pressure filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, granular slurry filling machine according to the filling principle , Powder filling machine, vat water filling machine and vacuum filling machine.
1) Atmospheric filling machine
The filling is carried out by the weight of the liquid under atmospheric pressure. This type of filling machine is divided into two types: timing filling and constant volume filling. It is only suitable for filling low-viscosity non-gaseous liquids such as milk, liquor, and mineral water.
2) Pressure filling machine
It is filled under atmospheric pressure, and can also be divided into two types: one is that the pressure in the liquid storage tank is equal to the pressure in the bottle, and the liquid is filled into the bottle by its own weight, which is called isobaric filling The other is that the pressure in the liquid storage cylinder is higher than the pressure in the bottle, and the liquid flows into the bottle by the pressure difference. This method is mostly used in high-speed production lines. The pressure filling machine is suitable for filling liquids containing gas, such as beer, soda and champagne.
3) Vacuum filling machine
Filling is performed when the pressure in the bottle is lower than atmospheric pressure. This filling machine has a simple structure, high efficiency, and a wide range of adaptability to the viscosity of the material, such as oil, syrup, fruit wine, etc. can be applied.
4) Oil filling machine
Can fill various types of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This type of filling machine is a filling machine specially developed for filling oil materials. It can realize flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the measurement method, it can be divided into flowmeter type. Piston. Weighing type. According to the equipment style, it can be divided into linear type and rotary type. Most domestic manufacturers of oil filling machines are located in Shandong Province. Guangdong Province. Jiangsu Province and other places.
5) Injection filling machine
This type of filling machine is widely used in medicine, food, daily chemical, oil, pesticide and other special industries. It can fill all kinds of liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, ointment, various cosmetics, etc. article.
6) Liquid filling machine
The new horizontal design is light and convenient, and it can automatically draw the material. For the thick paste, it can be added by the hopper. Manual and automatic switching function: when the machine is in the "automatic" state, the machine automatically performs continuous filling at the set speed. When the machine is in the "manual" state, the operator stepped on the pedal to achieve filling, if it has been stepped on, it will also become a state of automatic continuous filling. Anti-drip filling system: the cylinder moves up and down during filling, driving the bulky head.
7) Paste filling machine
It is suitable for filling all kinds of viscosity products from liquid agent to cream, and it is an ideal filling machine for the majority of daily chemical, pharmaceutical, food, pesticide and other industries.
8) Sauce filling machine
It is suitable for the filling of viscous sauce with granules and concentrated chili sauce, watercress, peanut butter, sesame sauce, jam, butter hot pot base, red oil hot pot base, etc.
According to the operation process, it can be divided into fully automatic filling machine and semi-automatic filling machine
Weighing filling machine is suitable for liquid materials with low viscosity. For example, paints, coatings, resins, and various chemical raw materials.
9) Granular paste filling machine
It is suitable for medicine, daily chemical, food, pesticide and special industries. It is an ideal filling equipment for granular slurry viscosity fluid. The machine is a semi-automatic piston filling machine, which can fill granular slurry fluid materials.
The compact model and vertical structure save space.
Easy to operate, the pneumatic components adopt German FESTO and Taiwan AirTac pneumatic components.
The material contact parts are made of 316L stainless steel, which meets GMP requirements.
The filling valve is controlled by a pneumatic valve, with higher filling accuracy.
The filling volume and filling speed can be adjusted arbitrarily.
The filling bulkhead uses anti-drawing and lifting filling devices.
10) Powder filling machine
This machine is suitable for quantitative filling of powdery and small granular materials in chemical, food, agricultural, by-product and other industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, grain, seeds, milk powder, seasonings, monosodium glutamate, salt, sugar, additives, etc.
Product features: Microcomputer control, accurate quantitative. Parameters can be adjusted and errors can be automatically corrected. Strong and weak electricity are separated without interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high processing accuracy, good interchangeability and reasonable classification. Modular design, flexible combination.
11) Bucket water filling machine
The big barrel water filling production line is the production technology and process introduced from the American company, which combines the advantages of similar products in Italy, France and other countries. It is a fully automatic filling machine production line produced through technological improvement. This equipment has advanced technology, reliable performance, and process flow. Scientific, good food hygiene conditions, high degree of production automation, and easy operation, it is an ideal filling equipment for beverage manufacturers, and it is very popular in the food and beverage industry.
The body of this machine is made of high-quality stainless steel, and other parts are made of non-toxic and durable composite materials. The electrical and pneumatic systems use imported components, so the equipment has a low failure rate and high reliability.
Process flow: automatic capping machine→automatic barrel washing machine→automatic barrel loading machine→automatic flushing and disinfection→automatic filling→automatic capping, capping, capping→light inspection→automatic heat shrinkable film→automatic bagging (including transportation band).
If you have any questions, please contact us in time！
