Automatic cartoning machine is a high-tech product that integrates pneumatic, photoelectric and mechanical functions. It is suitable for carton packaging of medicines, foods, cosmetics, electronics and the like, packed into boxes of specified specifications and sealed.
The automatic cartoning machine can complete a series of complicated processes, including conveying medicine bottles or medicines, automatic folding machine (1-4 folds) and conveying, opening, forming and conveying carton, bottled bottles and folding instructions, printing batch number , Sealed box, and optional hot melt adhesive equipment. Automatic cartoning machine can be used alone or together with filling machine, blister packaging, etc. to form a complete production chain.
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Model |
TRC-100 |
TRC-100B |
TRC-120 |
TRC-120S |
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Encasing speed |
30-100boxes/min |
30-100boxes/min |
30-120boxes/min |
30-120boxes/min |
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Box |
Quality requirement |
250-350g/m2 |
250-350g/m2 |
250-350g/m2 |
250-350g/m2 |
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Dimension range(L*W*H) |
(70-180)*(35-85)*(15-40)mm |
(65-180)*(35-85)*(15-50)mm |
(65-125)*(30-85)*(12-50)mm |
(65-150)*(30-85)*(12-45)mm |
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Leaflet |
Quality requirement |
60-70g/m2 |
60-70g/m2 |
60-70g/m2 |
60-70g/m2 |
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Unfolded leaflet specification(L*W) |
(80-250)*(90-170)mm |
(80-250)*(90-170)mm |
(80-250)*(90-170)mm |
(80-250)*(90-170)mm |
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Fold range |
[1-4]Fold |
[1-4]Fold |
[1-4]Fold |
[1-4]Fold |
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Compressed air |
Working pressure |
≥0.6Mpa |
≥0.6Mpa |
≥0.6Mpa |
≥0.6Mpa |
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Air consumption |
120-160L/min |
120-160L/min |
120-160L/min |
200-240L/min |
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Power |
220V/50Hz |
220V/50Hz |
220V/50Hz |
220V/50Hz |
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Motor power |
0.75kw |
0.75kw |
0.75kw |
1.10kw |
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Machine dimension(L*W*H) |
3100mm*1100mm*1550mm |
4300mm*1100mm*1550mm |
1380mm*1140mm*1800mm |
2880mm*1140mm*1800mm |
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Machine weight |
1400kg |
1600kg |
1000kg |
1500kg |
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Regarding the automatic cartoning machine, we have different options. The choice of a suitable cartoning machine depends on many variables, including: the size of the boxed product, the number of packaged items, the size of the carton itself, the required cartoning speed, the amount of available installation space, etc., please purchase according to your needs.
1) The fuselage is made of stainless steel, using man-machine operating system, using internationally renowned electric and pneumatic components.
2) Safe and reliable, cartoning machine automatically displays fault alarm, and stops automatically when it is overloaded. Stable performance, compact and reasonable structure, easy to operate.
3) When the product or carton position is incorrect, cartoning machine will automatically stop the device to ensure the quality and effective operation of the carton packaging. If there are no products and flyers in the carton, it will automatically stop.
4) PLC and touch screen control, frequency conversion speed regulation, equipped with intelligent detection system, alphanumeric display, easy operation, stable operation coefficient. Display packaging speed and finished product counting device.
5) Continuous mechanical feeding and carton packaging, work coordination of various functional components, stable and reliable, and automatic detection and rejection device, which can alarm and exclude defective products.
1.Where is the automatic cartoning machine applicable?
2.What types of automatic cartoning machine?
3.How to choose an automatic cartoning machine?
4.What is the working principle of automatic cartoning machine?
5.Is there any new technology for safeguarding cartoning machines?
6.What are Semi and Automatic Cartoning Machines?
7. What are the main components of the automatic cartoning machine?
1.Where is the automatic cartoning machine applicable?
The automatic cartoning machine can pack bottles, cosmetics, poker, electronics and other similar items in different specifications. In the field of manufacturing, it has a wide range of applications, especially in the fields of food, medicine, and cosmetics. As another example, vials, cereal bags, tubes, ointments, sachets, injections, auto parts, hardware, frozen food, milk powder bags, a wide range of applications.
2.What types of automatic cartoning machine?
Automatic cartoning machine is divided into horizontal and vertical cartoning machine according to the paper feeding position of the carton through the machine.
1) Vertical cartoning machine:
Vertical cartoning machine is suitable for some products sold by weight or volume, such as flour, rice, etc. On the vertical paper loading machine, the product will be fed into the machine vertically, usually from the top of the machine, either manually or automatically.
2) Horizontal cartoning machine:
Horizontal cartoning machines are usually used for food packaging, such as coffee, cereals, etc. On a horizontal cartoner, products are fed from the side of the carton. The horizontal cartoning machine automatically loads the product laterally into the carton, running continuously or intermittently, closes by either tucking the end flaps of the carton or applying glue or adhesive.
3.How to choose an automatic cartoning machine?
Automatic cartoning machines can help enterprises simplify production lines, optimize production, and improve production efficiency, and are an indispensable part of the growth of production enterprises. However, unsuitable equipment may waste investment and operating costs. To find the most suitable machine for your operation, you can refer to the following three steps. After narrowing down the choice, try to understand in as many ways as possible, for example, Internet search, trade exhibition, etc.
1）Set a budget
You can consider the expenses you can afford, as well as operating costs and periodic goals. Through these data, you can get a rough budget range and choose more efficiently.
2）Take the produced product as the main factor and consider the required type
In many cases, the product determines the type of cartoning equipment required for the job. For example, products such as coffee capsules are best packaged in end-packed cartons, while foods like ready-to-eat foods are best packaged in wrap-around cartons. After deciding the type, there are still different types of options for the same series, which can be selected considering the production speed, maximum power, volume and other factors of the required machine.
3）Determine your company's capabilities and needs
Before selecting a machine, one needs to consider the person who operates the machine. If the operation is more complicated, more skilled staff is required. Before buying, you can ask the business operator about the operation.
4.What is the working principle of automatic cartoning machine?
Taking the vertical cartoning machine as an example, the conveyor that is transported laterally from the vertical cartoning machine outlet to the cartoning machine automatically pushes the items into the box during the movement, and the tray running the hot melt spray is facing down on both sides of the operation The two sides of the facet are gradually folded and pressed, and the melted material after heat curing automatically prints the date stamp during operation. Highly automated, simple operation, saving labor cost.
There is a main drive motor and clutch brake in the frame, and each part of the transmission system on the machine board has a torque overload protector. When overloaded, they can separate the main drive motor and each part of the transmission, so make sure Machine safety.
The machine is equipped with a paper discharge device. The sensor first detects leaflets, products and boxes, and then exports the products after pressing the lot number and closing the boxes. During the testing process, waste will be found and removed at the exit to ensure that the product quality fully meets the eligibility requirements.
5.Is there any new technology for safeguarding cartoning machines?
The cartoning machine is fast, versatile, and reliable enough to handle a variety of products and container types. Semi-automatic and automatic cartoning machines not only significantly improve operational efficiency, but also improve overall production line efficiency. Now, one machine can handle cartons of various sizes, shapes and materials, enough to meet our needs. However, these benefits also bring security risks.
One of the most common dangers of cartoning machines is that the operator may try to reach into the magazine box to manually feed more material.At the paper inlet of the carton magazine, a flat blank is pulled in there for initial forming. After the blank items in the magazine are emptied, both the access point and the moving machinery will be exposed.
When paper is jammed in the blank paper box, even greater dangers are created. Again, the operator may want to enter to clear the jammed paper, again putting his hands and fingers in danger.And now our equipment is equipped with a sensor. When the sensor detects an empty carton box, the safety controller will automatically stop the machine and issue an alarm to put it in safe mode until a new carton is loaded. Prevent operator injuries without compromising overall operating efficiency.
6.What are Semi and Automatic Cartoning Machines?
1) Semi-automatic cartoning machine:
No automatic feed can simplify the operation of the machine, but it will greatly reduce the production speed and output, and require many operators to be present. On the semi-automatic cartoning machine, whether vertical or horizontal, the operator can manually insert the product into the carton.
2) Automatic cartoning machine:
The automatic cartoning machine has two modes: continuous mode and intermittent mode. Products can be inserted by the operator, or by synchronized mechanical or electronic equipment, collecting products from the production line and automatically transferring them to the machine's compartment. If it is a high-speed production line, continuous mode is generally required. It is more efficient and is suitable for products that are usually solid and regular in shape without special handling regulations. Continuous operation can gradually insert the product. It is recommended to use an automatic paper feed system, which can improve efficiency when used in conjunction. Continuous or intermittent cartoners are designed to pack the product in a carton and load the product laterally into the carton and close the ends by hot melt application or by inserting a flip cover.
7. What are the main components of the automatic cartoning machine?
The automatic cartoner pulls out the carton from the magazine box, then opens the carton, inserts the product and closes the carton by folding in the folding plate.
Product feeding system: help you connect the cartoning machine to the packaging / production line, and automatically transfer the product from the tube filling machine to the cartoning machine.
Carton feeding swinging suction cup: The suction cup takes the flat folded carton out of the paper box and opens it. The tension in the carton is released by folding back the crease before the folder pushes the crease between the chain carrying fingers.
Mechanical flip door opener: The flip door can actually be opened during the positioning of the carton in the carton chain.
Loading the push rod of the continuous motion barrel loader: the push rod runs side by side with the product chain and pushes the product safely into the open carton.
It is worth mentioning that if the carton is missing, the product will not be loaded. If a fault occurs during loading, the overload safety function will stop the machine.
